Section 1: Technical Overview
Huitian 3860 is a single-component, amber-colored UV-curable delayed adhesive engineered for high-throughput electronics manufacturing. It is specifically designed to achieve rapid bonding under short fixture times, providing superior initial and final bond strength to significantly enhance production line cycle times.
-
Technology: Single-component UV-delayed curing mechanism.
-
Key Performance: High Production Efficiency (High initial tack), Superior Creep Resistance, Excellent Aging Stability, and High Impact Resistance.
-
Process Window: Features a 4-minute open time, providing a sufficient window for automated assembly and alignment.
-
Safety Profile: High flash point (>100°C) and neutral pH (6-7), ensuring compatibility with sensitive electronic components.
Section 2: Technical Data Matrix
These technical specifications are derived from Huitian’s standardized laboratory testing to assist in precise process design.
|
Key Parameter
|
Technical Value
|
Test Standard / Condition
|
|
Viscosity
|
200,000 - 400,000 mPa.s
|
@ 25°C, 10rpm
+1
|
|
Thixotropic Index (Ti)
|
3.0 - 5.0 (Tested: 4.78)
|
1rpm / 10rpm
|
|
Curing Energy (365nm)
|
1,000 - 2,000 mJ/cm²
|
365/395nm LED Source
+1
|
|
Elongation at Break
|
> 500% (Tested: 608%)
|
Q/HTXC 4
|
|
Open Time
|
4 Minutes
|
Delay window for mating
|
|
Modulus
|
25.1 MPa
|
High structural support
|
|
24h Shear Strength (PBT/Ink)
|
12.4 MPa
|
Final structural bond
|
|
Initial Fixture Strength
|
1.05 MPa (5 min)
|
Rapid development (PBT-INK)
|
|
Impact Resistance
|
> 25 MPa
|
(200g, 200mm)
|
Engineering Selection Insight: Huitian 3860 possesses a high thixotropic index (3.0-5.0), ensuring excellent bead stability and non-slumping properties during dispensing. Its exceptional elongation (608%) combined with high impact resistance makes it the premier choice for wearable devices that must pass stringent drop tests.
Section 3: Applications & Substrate Compatibility
Huitian 3860 is engineered for precision electronic assemblies where production tact time and reliability are critical :
-
Typical Applications: Structural bonding for wearable electronics (smartwatches, TWS earbuds), precision sensor encapsulation, and high-strength component fixing.
-
Substrate Compatibility:
-
Engineering Plastics: Superior wetting and adhesion on PC and PBT.
-
Metals & Glass: Specially optimized for bonding Aluminum alloys to ink-coated glass interfaces.
Section 4: Process Engineering Insight
As your technical partner, Assembtek provides the following mass-production optimization strategies:
-
Production Cycle Tips: Leverage the high initial tack (>1 MPa within 5 min) to reduce fixture dwell time on the assembly line, effectively shortening overall cycle times and increasing throughput.
-
Mass Production Tip: Once opened, use the product promptly. If reusing, verify that the viscosity remains unchanged to ensure consistent volumetric dispensing in automated systems.
-
Cost-Reduction Insight: Superior creep and aging resistance minimize field failure rates, significantly reducing long-term warranty and after-sales service costs.
-
Environmental Handling: Protect the product from UV exposure prior to the curing station to prevent premature polymerization.
Section 5: Compliance & Quality Assurance
-
Safety Standards: Complies with international safety guidelines for industrial chemicals.
-
Environmental Profile: The product is biodegradable by biological and microbial action, ensuring a controlled environmental impact.
-
Stability: Guaranteed stability when stored in a cool, dry place at 8–28°C for up to 6 months.
-
Packaging: Available in 30ml industrial plastic syringes (Order Code: 38600T1).
Section 6: Expert FAQ
-
Q: How does the "short fixture time" of 3860 impact my line speed?
-
A: With rapid initial strength development, Huitian 3860 reaches over 1 MPa within 5 minutes. This allows parts to move to the next inspection or assembly stage much sooner, reducing the idle time of expensive automated stations.
-
Q: Is "skinning" at the nozzle normal during storage?
-
A: Yes. Minor skinning may occur at the tip due to the vacuum-sealed nature of the 30ml syringe; simply clear the skinning before use; the internal adhesive performance remains fully compliant with the TDS.
-
Q: How does 3860 compare to 3851B for structural applications?
-
A: 3860 provides a higher modulus (25.1 MPa) and higher 24h shear strength (12.4 MPa), making it ideal for rigid structural support. In contrast, 3851B is more flexible with higher elongation (693%).
Section 7: Resources & Engineering Support
Secure your production process with Huitian’s official technical documentation:
📄 [Download Huitian 3860 TDS]
Access complete substrate fixture strength reports, chemical resistance data (acid/alkali/oil), and impact test benchmarks.
🧪 [Download Huitian 3860 MSDS]
Review detailed composition analysis (CAS 68987-79-1, etc.), high-flashpoint safety handling, and emergency protocols.
👉 [ Consult an Assembtek Application Engineer]
Our lab provides complimentary fixture-time validation for your specific PBT or Aluminum substrates to optimize your automation tact time.