Engineering Consultancy Services

We don't just supply products. We build reliable bonding processes.

Assembtek provides complete consulting services from design, testing to reliability validation. We help electronics manufacturers improve efficiency and eliminate failure risks.
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• SRVC_01 // SCOPE

Service Overview

Process Design

Optimize adhesive process design—from dispensing and curing to fixture setup—for stable mass production.

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Failure Analysis

Analyze bonding failures, leakage, and curing issues to pinpoint root causes and provide solutions.

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Prototyping & Test

Provide sample prototyping and pilot testing to validate process parameters under real conditions.

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Material & Compliance

Advise on material substitution, regulatory compliance (REACH/RoHS), and supply chain reliability.

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Consulting Workflow

From problem definition to on-site optimization, a clear step-by-step consulting workflow.

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• SRVC_02 // DIAGNOSTIC

We Understand Your Challenges.

Engineers and sourcing teams face these adhesive challenges every day. We act as your external engineering arm to solve them.

Structural Integrity & Selection

Error: Uncertainty in acoustic performance vs. waterproofing. Issue: Structural stress leading to debonding ✓ FIX: Finite Element Analysis (FEA) + Low-modulus adhesive Issue: Acoustic vs Waterproof trade-off ✓ FIX: High-damping, low-VOC material recommendation

Production Stability & Yield

Error: Inconsistent curing on mass production lines. Issue: Unstable dispensing volume / Bubbles ✓ FIX: Jet valve calibration + Vacuum potting workflow Issue: Long UV curing time affects tact time ✓ FIX: Optimize light energy distribution & photoinitiator

Supply Chain & Compliance

Error: Material shortage or new regulations (PFAS). Issue: Sudden material discontinuation ✓ FIX: Drop-in replacement validation & bridge stock plan Issue: New environmental regulations ✓ FIX: PFAS-free / Bio-based adhesive alternatives
Product R&D Engineer
Process Engineer
Sourcing Procurement/QA
• SRVC_03 // RESULTS

Performance Impact

+42%

Production Efficiency

Average throughput increase after process optimization.
99.5%

Stable Yield Rate

Consistent quality output validated across 50+ mass production lines.
-80%

Failure Recurrence

Significant reduction in field failures and RMA returns.
Trusted by Leading Manufacturers Worldwide
Deployed in over 200+ production lines across Asia.

Ready to stabilize your production?

Our engineering advisors can respond within 24 hours with a preliminary optimization plan. Stop guessing, start engineering.
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* NDA (Non-Disclosure Agreement) available upon request.