ASSEMBLY ENGINEERING & CONSULTING

From concept to manufacturing, we strengthen the reliability of every bonding process.

From concept to manufacturing, we strengthen the reliability of every bonding process.
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• SECT_01 / APPLICATIONS

Vertical Solutions Matrix

TWS Earbuds

IPX7 / ANC SEALING

Solving micro-gap filling and acoustic cavity sealing. Ensures 1.5m drop test reliability.

VISCOSITY | 3000 cps

CURE | 3s UV

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Smart Wearables

SKIN SAFE / FLEXIBLE

Low-sensitivity adhesives for flexible screen bonding and skin-contact safety compliance.

ISO 10993 | PASS

GAP | 0.05mm

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EV Motors

HIGH TEMP / OIL RESIST

Resistant to 180°C and oil. Designed for magnet bonding and stator potting applications.

TG | 150°C

SHEAR | >25MPa

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Precision Acoustics

LOW VOC / DAMPING

Low VOC formulas to prevent contamination of acoustic diaphragms. Precise damping control.

VOC | <50ppm

SHORE | A40

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• SECT_02 // METHODOLOGY

Automation & Process Engineering

Bridging the gap between adhesive chemistry and automated manufacturing efficiency. We optimize every variable from lab-scale prototyping to mass production.

Design Phase

Assembly Structure & Joint Evaluation

Material Selection

Adhesive Chemistry & Substrate Pairing

Dispensing Process

Path Planning, Jetting & Volume Control

Curing Conditions

UV Spectrum, Thermal Profile & Energy Mapping

Test & Validation

Reliability Gate, Pull/Shear & Failure Analysis

Production Scale

SOP, Automation Integration & Roll-out

99.5 %*

YIELD RATE STABILITY

CASE: ACOUSTIC MODULE

< 0.5%*

LEAKAGE FAILURE RATE

CASE: WATERPROOF DEVICE

+ 42%*

PRODUCTION EFFICIENCY

CASE: EARBUD ASSEMBLY

Product Assembly Design

Beyond products — we engineer reliable, controllable bonding processes that eliminate failures, bubbles, leaks, and curing issues.

Automated Equipment Plan

From UV adhesives to 2K epoxies, our team helps you design precise dispensing, curing, and fixturing systems for stable, scalable production.

• SECT_03 // INVENTORY

Materials Matrix

Covering both mainstream and specialized application materials. We provide not only adhesives but also complete TDS (Technical Data Sheets) and SDS (Safety Data Sheets).

🔍 Material Finder
Unsure what to choose? Input your substrates (e.g., PC to Aluminum).
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• SECT_04 // GLOBAL

Supply chain resilience for cross-border manufacturing.

As production capacity shifts to Vietnam, Mexico, and India, we have established a standardized global support network. Ensuring your overseas factories maintain the same SOPs and material supply as headquarters.

Vietnam
• LOGISTICS: AIR / SEA
Mexico
• LOGISTICS: AIR / SEA
India
• LOGISTICS: AIR / SEA
Thailand
• LOGISTICS: AIR / SEA
Malaysia
• LOGISTICS: AIR / SEA
Poland
• LOGISTICS: AIR / SEA
• SECT_05 // KNOWLEDGE

Master the Latest Material & Process Trends

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Want the optimal adhesive & process recommendation?

Our engineering consultants can provide a complete bonding solution report with in 24 hours.
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or email us at support@assembtek.com